Common Uses for Corrugated Plastic

Corrugated plastic features flutes or channels sandwiched between two flat layers of plastic material. This design gives the material added strength, flexibility, and durability. Corrugated plastic is extruded from plastic resins into sheets, and manufacturers can use the material to create various products, such as packaging, signage, and more. Learn more about the different applications of corrugated plastic.

What Can Corrugated Plastic Be Used For?

Corrugated plastic is light, durable, and resistant to water and chemical degradation. It’s longer-lasting than corrugated cardboard, which softens as it gets wet. Corrugated plastic can be printed with vibrant colors or graphics and constructed into various three-dimensional forms and cut-outs. Specialty corrugated plastic can also be strengthened with additives that make the final product flame retardant, UV-resistant, and anti-static. These are some of the most common applications for corrugated plastic.

Packaging

Corrugated plastic manufacturers can create custom boxes and inserts from the material, making it an easy choice for packaging. Corrugated plastic protects loose items in a container during shipment and storage. Most corrugated plastics are fabricated from polypropylene resins, which are non-toxic, BPA-free, and won’t emit dangerous chemicals in extreme temperatures like hot warehouses or trucks.

Signage

Corrugated plastic can be used to print both indoor and outdoor signage, such as:

  • Political signs
  • Real estate signs
  • Promotional signs
  • Retail sale notices

Construction sites also use corrugated plastic signs because they are durable, reusable, and are able to hold clear messages after long periods of time in the elements. Corrugated plastic is cost-effective, so commercial organizations and individuals can easily budget for numerous signs and potential replacements over the course of a promotion or construction project.

POP & Trade Show Displays

Excellent promotional material is key to a successful marketing campaign. Whether a company is launching a grand opening at a new retail location, requires eye-catching displays for a pop-up store, or is networking at a niche industry trade show, having the right hardware is crucial.

Corrugated plastic is a versatile solution for retail point-of-purchase (POP) and trade show displays. Manufacturers can build permanent POP displays or temporary foldable structures that can easily be packed away and reused for each new event. Companies can print graphics, promotional messages, and bright colors onto corrugated plastic POP displays, making them an aesthetically appealing, convenient, and cost-effective choice.

Floor Coverings

Corrugated plastic sheets can cover the floors of in-progress construction sites to protect the floors from paint, debris, work boots, and more. The material is lightweight, easy to move around as needed, and provides a comfortable, secure walking surface. Users can clean corrugated plastic floor covers for reuse across multiple jobs.

In Buildings

Builders and contractors can use corrugated plastic to create templates for countertops and other custom installations. Users can easily ensure the actual material is the same size and shape as the corrugated plastic placeholder.

Corrugated plastic can also be used as storm shutters that are stronger than glass and lighter than plywood. Translucent corrugated polycarbonate is often found in sunroom and greenhouse roofing, where they provide some thermal insulation and let in light.

Pet Enclosures

Corrugated plastic has the durability and structural integrity to form lightweight enclosures for small pets like rabbits, hamsters, and gerbils. Because the material is non-toxic, easy to clean, and repels moisture exposure, it’s a convenient option for temporary and long-term enclosures.

Corrugated Plastic From Deluxe Packaging

Corrugated plastic is a versatile material for a variety of consumer, commercial, and industrial applications. It can be manufactured to be fire retardant, UV-resistant, corrosion-resistant, and antistatic. At Deluxe Packaging, we provide custom packaging design and construction using high-quality corrugated plastics in a range of thicknesses, colors, and other specifications.

Based in Philadelphia, we are a regional and international leader in packaging solutions, serving customers in Asia and Europe. Our customers partner with us for our expertise, competitive pricing, and range of options. Browse our corrugated plastic service page for more information. Contact us today to learn more about our capabilities, or request a quote to start your order.