Precision Custom Packaging: Electronics Aerospace Case Study

At Deluxe Packaging, we help our clients solve their most challenging packaging problems. In business since 1982, our company has developed into a leader in our industry, assisting clients throughout the Philadelphia metropolitan area and beyond with exceptional product solutions and industry expertise. Read on to learn more about how our team provided protective product packaging for a client in the high-performance component manufacturing sector, building a relationship that’s lasted 25 years.

The Challenge

Our client in the Electronics Aerospace industry that manufactures precision-engineered parts for electronics, semiconductor, aerospace, and industrial companies around the world. Serving well-known industry giants like John Deere with their products, this clients line includes such high-performance components as sealing solutions, switches, sensors, and thermoplastic parts for demanding applications.

The client turned to Deluxe Packaging for help over two decades ago, requiring specialized packaging that would both protect their sensitive products and comply with the strict standards of the industries they serve. Specifically, our team was tasked with providing custom packaging that would do the following:

  • Comply with the specifications for Level 100 and 300 clean rooms
  • Safeguard a diverse array of precision-engineered components during storage and transport
  • Handle products with varying specifications and dimensions
  • Incorporate our clients branding in their packaging with custom printing
  • Offer cost-effective solutions without sacrificing quality
  • Meet the client’s production schedules with fast turn times

We also had to ensure consistent delivery to multiple locations in Selma, Texas, and Harleysville, Pennsylvania.

The Solution

To address all of the client’s requirements, the Deluxe Packaging team had to develop a comprehensive custom packaging program. Drawing on our extensive background in contract packaging, this program consisted of:

  • Custom protective packaging: Deluxe Packaging developed various packaging options per our clients specifications and drawings. The products we provided for them included custom-designed plastic boxes, specialized corrugated boxes, clean room boxes and pads, and engineered foam inserts. To fulfill their branding needs, we also utilized our custom printing capabilities to integrate the Greene Tweed logo on their packaging.
  • Quality assurance: Because of the clean room aspect of the project, we maintained strict adherence to all clean room quality and safety requirements. Our team carried out regular quality inspections to ensure that the client’s packaging would meet their specifications. Also, we closely monitored delivery timelines for consistency, with flexible production scheduling as required to address urgent needs.
  • Supply chain management: In order to successfully assure on-time order fulfillment, our team provided multi-location delivery coordination and inventory management services. With our quick turnarounds and adaptive production scheduling capabilities, we were able to achieve timely deliveries that met the client’s expectations.

The Result

Through the custom packaging program and our reliable supply chain management capabilities, Deluxe Packaging was able to ensure operational excellence and support product integrity. We consistently met their delivery time frames, successfully adapting to the client’s urgent project timeline and multiple delivery locations.

Despite the strict turn times, we helped the client maintain compliance with all Level 100 and 300 clean room regulations across deliveries. The packaging we tailored to our clients needs provided high protection rates for their customers’ sensitive components.

Our custom packaging design capabilities, customer-focused approach, and dedication to quality set the foundation for the lasting business relationship we have with Greene Tweed today. Over time, the client has been able to capitalize on our expanded service offerings to meet their changing needs and package components from their new product lines. This successful partnership has spanned a quarter of a century, strengthened through consistent, reliable quality and performance.

Custom Packaging Solutions by Deluxe Packaging

The work we’ve done for many clients and our long-term relationship demonstrates our proven ability to solve complex packaging challenges and meet stringent industry requirements. From packaging design and prototyping to production and quality control, the Deluxe Packaging team is committed to operational excellence and customer satisfaction. We strive to provide our clients with optimized, cost-effective packaging solutions.

Our company offers stock and custom packaging products to clients in industrial, retail, food and beverage, healthcare, and consumer goods markets, with scalable production capabilities to adapt to their evolving needs. By combining high-quality materials, custom capabilities, and our extensive design and specialized packaging expertise, the Deluxe Packaging team consistently supplies our clients with well-crafted packaging to suit their application requirements, timeline, and budget.

To learn more about how Deluxe Packaging can drive results for your business with custom packaging, request a quote today.